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We specialize in injection molded Liquid Silicone Rubber (LSR) components. Our engineering team, working with our network of highly competent LSR mold builders, will meet your most demanding needs. We will assist you with part design and material selection, and we will oversee the proper design and build of molds that will assure part quality over the life of your product. We produce parts and complex assemblies for the the medical, consumer product, electronics, pool and spa, and aerospace industries. We can build a part to your specifications and may also perform secondary operations.
We can create a new generation of Bondable Liquid Silicone Rubber (Bondable LSR) overmolding that is injection molded directly to plastic or metal parts; integrating the features of silicone rubber with plastic or metal into a single component. Currently, we are one of only a few suppliers who do Bondable LSR. Our engineers will introduce you to this new technology so you can take advantage of product design capabilities never before possible.
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| Bondable LSR Overmolding Benefits |
- Integral shock and vibration protection and sound dampening
Reduced manufacturing complexity by eliminating multiple component assembly.
- Improved product quality and repeatability by eliminating assembly variability.
- Simplified purchasing and inventory through part consolidation.
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| Equipment |
- Nissei 75 Ton Horizontal
- Sodick 40 Ton Horizontal
- Sodick 40 Ton Vertical
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| Product Samples |
- Diaphragms
- Gaskets
- Ports
- Seals
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| Industries Served |
- Medical
- Consumer
- Automostive
- Lawn and Garden
- Aerospace
- Telecommunications
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| Quality |
- ISO 9001-2008
- Appropriate measurement equipment
- Certified suppliers and materials
- Committed to continuous improvement
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| LSR Molding Benefits |
- Simple or complex design requirements.
- Class 100,000 clean room molding when particulate-free parts are required.
- Lower part cost through the optimization of tooling, cycle time and post mold curing.
- Material contamination is unlikely since materials are premixed in a closed system.
- Little waste and scrap are produced.
- Small parts and parts with tight tolerances can be molded successfully with little to no need for secondary operations.
- High performance integral seals and gaskets for waterproofing complex geometries and electronic interconnects.
- Integral membranes, diaphragms and valves.
- Elimination of assembly.
- Superior compression set.
- Reduction of part handling.
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| Secondary Operations |
- Assembly
- Heat Stake
- Hot Stamp
- Pad Print
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| Production |
4 to 6 week lead time. |
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| Design Considerations |
- Duck bills
- Fluid path applications
- Integral seals and gaskets
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| Material Suppliers |
- Momentive
- Shin-Etsu
- Wacker Silicones
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